THE VOICE OF THE AFRICAN COLLISION REPAIR INDUSTRY

The Automechanika Johannesburg expo, opened by Michael Johannes, highlighted fleet management, sustainability, and new financing strategies. Exhibitors showcased innovations like body shop alignment tools, aftermarket parts, and prepacked clips. Conferences, including the Township Mechanics Indaba, offered networking and skills development, making the event a key industry highlight.

Glasurit prioritises sustainability in automotive refinishing, focusing on reducing emissions and resource conservation. The launch of the 100 Line in Southern Africa introduces eco-friendly waterborne paints, reducing VOC emissions while maintaining performance. Quick-drying formulas enhance productivity, supporting body shops. Glasurit continues to lead in sustainable, high-quality automotive solutions.

Keith’s Panel Shop, led by Reece Williamson and his sons, specializes in accident-related suspension repairs, wheel alignment, and diagnostics. With 37 years of experience, they use DeBeer refinish products to ensure quality. The company embraces sustainability, using waterborne paints and monitoring emissions, while expanding their services and product offerings.

This year the Collision Repairers Association (CRA) has faced many challenges such as body shop closures, sustainability concerns, and parts supply issues. Despite these, CRA made progress with training initiatives, including partnerships with C3 Training Academy and MerSETA, addressing the skills shortage.

Mix & Match has expanded the Challenger range with the CL6500 VOC Hardener for rapid drying applications. Challenger offers a full range of hardeners, colour-matching toners, and tintable clear products, designed for cost-conscious body shops. The brand, made by Axalta, also provides high-performance primers and colour tools for accurate matching.

The REFINE spray guns offer advanced atomisation technology for various applications: the RS8802 for clear coats, RS8901 for base coats, RS8805 for touch-ups, and RS8801D for primers. Each model features ergonomic designs, high paint transfer efficiency, adjustable nozzles, and durable construction, ensuring smooth, consistent results for professionals and beginners alike.

Automechanika Frankfurt boasted some amazingly innovative products for the collision repair sector. Here is a synopsis of some of these seen at the show and probably on your shop floor shortly.

Trendline Auto, founded by Rory Brough and George Rex, revolutionized the collision repair industry with a focus on efficient paint refinish processes. The company uses advanced technologies like Sherwin-Williams Octoral paints and provides ongoing technical support. Their commitment to innovation, efficiency, and customer service has driven significant growth in the market.

The growing complexity of the vehicle market, driven by advanced safety features, electrification, and technology, presents challenges for collision repairers. The rise of BEVs and PHEVs adds complications like battery replacement and charging issues, requiring repairers to invest in training and stay updated.

The global push for electric vehicles (EVs) has faced setbacks, including slow consumer adoption and economic challenges. Western automakers like Volkswagen, BMW, and Mercedes-Benz have revised EV targets and faced factory closures and workforce cuts. Meanwhile, Chinese automakers, supported by government incentives, dominate the EV market, challenging Western brands.

In this edition, the editor reflects on the industry’s evolution with advancements like electrification and AI. New products from Luxor Paints and Concept 23, vehicle evaluations, and company profiles, including Denys Edwardes and Big Five Accident Repair Centre, are featured. Andrew Marsh discusses future collision repair challenges.

Parking sensors are the most popular car tech feature, used regularly by nearly two-thirds of drivers. Parking cameras (57%) also rank highly, valued for increased safety (82%), convenience (48%), and security (40%). Wing mirror defrosters are important for 40% of drivers, with 35% willing to pay extra for parking tech.

Axalta launched Axalta Nimbus, a global platform for refinish customers. It connects tools like colour retrieval, product ordering, inventory management, and training resources in one place, boosting efficiency and profitability. With data insights and custom dashboards, it enables smarter business decisions. The platform enhances customer experience and performance globally.

The Glasurit Golf Day at Randpark’s Firethorn Course featured the launch of the Glasurit 100 Line. Thirty teams enjoyed networking, with Dino’s Panelbeaters winning first place. Non-golfers attended the prize-giving, hosted by Dan Nicholl. The event highlighted the Glasurit 100 Line’s sustainability, faster process times, and superior colour accuracy.

A YouGov survey revealed that one-third of British car owners neglected small paint repairs due to cost and convenience. 56% found repairs too expensive, and 25% considered them inconvenient. While 24% would attempt DIY fixes, 48% preferred professional services. Younger and older drivers reported fewer cosmetic damages than millennials.

Standox have launched Basecoat Hybrid Special Effect Mix 107 Volcano Red. It is a highly chromatic tint designed for perfect red colour matches. Ideal for repairing popular OEM red shades like Audi’s Sevilla Red and Tesla’s Ultra Red, it offers excellent hiding power and sustainable packaging. The tint is compatible with Standoblue and Standohyd Plus systems.

The Derrick Mwango Foundation, a non-profit organization, aims to align African skills development with global standards. They are spearheading an auto body and spray-painting program for WorldSkills Africa, launching in 2025. Partnered with organizations like Africa Pride Insurance and Aer-o-cure, they seek collaboration to boost skills and industry standards in Africa.

According to Accenture’s Jens Wages, while many customers are open to purchasing electric vehicles (EVs), 46% remain uncertain, and 10% are uninterested. Challenges include infrastructure concerns, rising energy costs, and unmet expectations. AI and online platforms could help improve customer trust and support EV adoption, which is still slow.

Car theft in the UK remains high, with nearly 130 000 vehicles stolen annually, and 77% of cases unsolved. Despite improved car security, thieves use sophisticated methods like keyless theft. Experts call for more police resources and task forces to address the ongoing issue, which is driving up insurance premiums.

In recent years, advanced safety systems like ABS, ESC, and ADAS have improved vehicle safety but introduced new challenges, particularly false activations. Issues like malfunctioning sensors or misinterpretations by ADAS technologies, such as automatic braking or lane departure, require careful diagnostics, calibration, and understanding of the system’s specific activation criteria.

NIO founder William Li criticized the EU and US for considering tariffs on Chinese electric vehicles, calling the actions unreasonable. He emphasized that expanding EV use is vital for climate change efforts and global development. Li argued that these measures hinder progress, highlighting China’s competitive advantage in the EV sector.

The ADI scanner, launched with DAT and FastTrackAI® software, automates vehicle condition assessments using nine cameras and real-time image analysis. It provides quick scans, accurate damage detection, and repair cost calculations. The scanner can also detect hail damage and serves as documentation to resolve disputes, improving efficiency in vehicle inspections.

Big Five Accident Repair Centre, founded by Mano Nayager, boasts 36 years of expertise, handling 40 repairs weekly. Known for quality and personalized service, it uses premium materials like PPG’s Envirobase® paint and offers a 10-year guarantee for exceptional craftsmanship.

BMW’s Spartanburg plant tested the advanced Figure 02 humanoid robot, which autonomously places sheet metal parts with precision. Its enhanced computing, sensors, and dexterity improve ergonomics, safety, and efficiency in repetitive tasks requiring ambidextrous manipulation and dynamic coordination.

The collision repair industry has evolved from acetylene torches to modern techniques like MIG welding, adhesive bonding, and robotic painting. Innovations such as nanotechnology, electrophoretic coatings, and heat-activated colour-changing paint highlight the rapid advancements in automotive technology.

Stellantis, formed by the merger of PSA Group and Fiat Chrysler, operates 14 brands. CEO Carlos Tavares warns unprofitable brands could be axed, with Maserati, Lancia, and DS at risk. Despite promises to invest for 10 years, Stellantis faces financial struggles, including a 22% drop in shares and lower profits.

A 2024 Australian study reveals that high EV costs and limited charging infrastructure remain key barriers to adoption. Despite a 46.4% rise in EV sales in Q1 2024, 57% of potential buyers find EVs too expensive, while 50% cite charging limitations. However, environmental benefits and lower running costs drive growing interest.

The 2023 TechForce Foundation report highlights a 17% increase in automotive graduates and a 4.3% growth in the technician workforce in the U.S. As young people increasingly opt for trade schools over four-year colleges, initiatives like TechForce’s “Grab the Wheel” and I-CAR’s CollisionCareers.com aim to attract future collision industry technicians.

Navigating an insurance claim involves several key steps: assess damage, notify your insurer, file a claim, arrange repairs, and settle. Document everything, avoid speculation, and stay patient during the process. Use resources like Panel Beater Directory to find reputable repair shops and ensure a fair settlement.

The collision repair industry requires precision due to modern vehicle materials like high-strength steel. Traditional methods like heating and pulling are outdated. Advanced repair tools, accurate measurements, and ongoing technician training are critical for safe repairs. Integrating ADAS calibration and maintaining safety systems further highlights the need for updated skills and equipment.

Thatcham Research’s Vehicle Risk Rating (VRR) system enhances insurability assessments by evaluating performance, damageability, repairability, safety, and security. Developed with insurers, it provides more accurate risk evaluations, addressing the challenges posed by electric vehicles and advanced automotive technologies.

Body shops are facing a significant decline in repair volumes due to factors such as inflation, high interest rates, rising insurance premiums, and changing consumer habits. Many consumers are choosing to keep older cars or forgo minor repairs. However, some independent body shops are thriving by offering competitive pricing and strong customer service.

Volvo’s 2030 EV goal now includes mild hybrid and plug-in hybrid vehicles, alongside battery-electric models. Despite slower-than-expected electrification, Volvo remains committed to EVs, citing battery efficiency advantages. New models, including the EX90, EX60, and EX30, will be released, with improvements to PHEV ranges and future electrified variants like the ES90 sedan.

Automechanika Frankfurt showcased innovation with over 4 200 exhibitors and five stages of lectures and workshops. Highlights included practical demonstrations for body and paint professionals. Key exhibits featured Axalta’s digital platform, PPG’s sustainable tools, Glasurit’s Alfa CR4/CR6 mixing machine and much more.

In a remarkable showcase of talent and determination, Kai, a seventeen-year-old from South Africa, is making waves at the WorldSkills competition in France. Representing South Africa in automotive spray painting, Kai’s journey is a testament to his skill and perseverance. His challenges as a deaf, autistic individual fuelled his inspiring success.

Damage quantification in vehicle repair involves balancing safety with cost, especially in a deflated economy. Rising part costs and vehicle depreciation challenge the repair versus replacement decisions. OEM collaboration and regulatory support are needed for effective repairs. Skilled repairers can ensure safety and sustainability, making repair a viable option when done correctly.

In the cut-throat world of automotive refinish paint sales you need to be a special type of individual to survive in the aftermarket collision supply chain. Mikale Gungaram fits the bill really well. He and his extended family have been working hard supplying body shop and DIY outlets since the 1990s.

First Battery’s Benoni plant in Gauteng efficiently recycles lead-acid batteries with advanced technology, including battery breakers and lead smelters. Processing 80 tons daily, the plant separates and repurposes components, supporting environmental responsibility and sustainability.

Pearlescent whites are tricky for refinishers when it comes to repairs. Spies Hecker have created an efficient process to repair this challenging finish. Spies Hecker are supplying their body shops with innovative products and an optimal process so that they can run profitable businesses, with training and products.

The needless death of so many road users due to body structures not being stable in a 50 km/h frontal impact has almost disappeared in Europe and the US. Literally Euro NCAP has saved lives. Revolutionised body materials require expert repair to restore original performance, following manufacturer procedures after impact.

The Gladiator product line consists of a 2K protective coating both in black and tintable and its ancillaries that deliver a textured-semi-matt finish with excellent durability, chemical resistance, and damage protection. The established tagline ‘The Invincible Coating’ remains unchanged as does the product formulation. They have merely refreshed their brand’s recognisable orange hue.

The Festival of Motoring is a unique event giving consumers the opportunity to really experience their favourite new models in a hands-on experience on the track or 4x4ing. That’s why 18% of attendees go with the intention of purchasing a vehicle after the show.

Automechanika Johannesburg, the largest automotive service trade fair in Sub-Saharan Africa, runs from 19-21 November 2024. It showcases innovations, including electric and autonomous technologies, offers networking opportunities, and features conferences on industry trends. The event supports local businesses and provides insights into future automotive developments.

When one’s business demands a small, safe, economical, and comfortable transport vehicle, the versatile Cargo models in Hyundai Automotive South Africa’s range might well be the perfect choice. The converted Grand i10 and Atos Cargo hatchback models are two of the most versatile vehicles in Hyundai’s local range.

Visitors to the PPG booth had the opportunity to experience first-hand the innovative solutions that are set to enhance the efficiency, precision, and sustainability of automotive refinishing These digital tools included; demonstrations of PPG’s newest digital technologies, including tools from the PPG LINQ™ digital ecosystem, which enhance precision and efficiency of body shops.

Ford’s latest compact crossover owes much of its character to its aerodynamic design lines and this adds to its sporty go-everywhere attitude. It represents a blend of versatility, practicality, and advanced technology, making it a compelling choice for those looking for a compact crossover that doesn’t compromise on performance.

Plastic has become an essential aspect of the collision repair industry, driven by advancements in repair technologies and increasing environmental concerns. As vehicle manufacturers continue to incorporate more plastic components, the need for efficient and effective repair solutions has grown. Plastic repairs also align with the principles of the circular economy.

There is no doubt these are exciting times for vehicle manufacturers (VMs), motorists and repair technicians alike. Our industry sits at the cutting edge of technology. With the right training and smart body shop management, the sector will boast some of the most highly skilled people in the entire UK workforce.

The easy to use DeBeer refinish WaterBase 900+ Series is easy to use with stock simplified. It has an innovative approach which meets the needs of todays advanced refinisher. Components are fully compatible and assure superior quality results with striking natural clarity and exceptional colour precision.

Martin Brown, an automotive veteran, highlights the rapid growth of ADAS systems and their impact on repair shops. In the UK and Europe, ADAS-equipped vehicles dominate, prompting workshops to invest in calibration equipment. He advises Australian workshops to embrace ADAS technology to stay competitive and meet evolving repair standards.

Cosmetic repair today has many options for repair materials. During the collision repair process, a technician is faced with the question: What is the appropriate body filler? Let’s look at what different types of body filler are available and their characteristics. Many different types of body filler have been introduced over the years.